OPERATIONAL EXCELLENCE

INCREASE YOUR PROFITABILITY WITH OUR OPERATIONAL EXCELLENCE SOLUTIONS

 

WHAT IS OPERATIONAL EXCELLENCE?

Operational Excellence, or shortly called OpEx, provides added value to your customers by using scientific and world-proven methods such as Lean 6 Sigma, TPM, DFSS, Digitalization, which improve efficiency and quality to increase profitability in all processes that operate under organizations' strategies to achieve business results. 

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WHY OPERATIONAL EXCELLENCE?

Organizations are faced with constant change. Systems start to fail to meet the demands over time, therefore should be continuously improved. With worldwide proven Operational Excellence tools you can;

  • Prevent mistakes from occurring

  • Save on current process costs (energy, natural gas, consumables etc.)

  • Increase the efficiency and effectiveness of processes (downtimes, waitings, inventory, personnel, energy, etc.)

  • Increase the sales amount / marketshare by producing better quality / service

  • Increase unit price profitability by reducing costs

  • Increase sales efficiency

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WITH OPERATIONAL EXCELLENCE TOOLS, YOU IMPROVE THESE ABILITIES:

  • With Lean , the downtimes in your processes are reduced.

  • With 6 Sigma , you can control the variability that affects your product quality.

  • With TPM , your machines work with the principle of "0 failure, 0 error, 0 accident"

  • With 5S , your working environment is organized to provide you with the highest efficiency.

  • With Statistical Process Control ( IPC ), you prevent mistakes by tracing the signals in your processes.

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For a free demo , please book from the link below.

Online Workshop
 

You can find some sample cases from different sectors below.

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TEXTILE

  • Decreasing knitting machines changeover time

  • Decreasing the process change time of bleaching machines

  • Decreasing the cleaning time of finishing machines

  • Decreasing the printing machine template change time

  • Decresing color defect errors

  • Decreasing the frequency of bleaching machine failure

  • Shortening the breakdown response time

  • Decreasing RF drying humidity variability

  • Decreasing search times for material / semi-finished products / products

  • Decreasing truck loading times

  • Reduction of yarn break errors

  • Reducing scuff marks

  • Warp break errors reduction

  • Reducing the amount of soda usage

  • Reduction of comber machine changeover time

  • Decreasing the sample production process time

  • Decreasing the dye preparation time

  • Increasing dryer natural gas and energy efficiency

  • Sanforizing machine shrinkage error reduction

  • Reducing dust / fiber error in the fabric

  • Singeing machine trace reduction